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The various stages of producing an original carved Crest and Coat of Arms

                               

 

A small sample of the wood and bronze Crests and Coat of Arms individually hand carved and then signed by Heraldic Sculptor Ian G Brennan which have been commissioned for private clients, corporations and the British Royal Household.              

 

 

             

                                    


 

                             


The origins of Heraldic Crests and Coat of Arms: 

In the Middle Ages during the age of chivalry the crest and coat of arms were both practical and also served as a form of identification during Battle, pageants and tournaments, especially from a distance. In the confusion of battle the knight on horseback clad from head to toe in Armour with his Great War helm (helmet) covering his face, it was often difficult to distinguish between friend and foe and often in the confusion of battle their surcoats worn over their armour displaying their Arms were frequently torn off and subsequently it was then often only the crest placed upon their helm that would distinguish one Knight from another and if the Knight were dismounted these crests often came off, thus they became ‘crest fallen’.

Over the years identification of each individual Knight began to improve and records of the Knights Arms started to be kept during the Middle Ages by Heralds who set up the College of Arms in London Once the designs were registered they were painted onto the Knights shield and these symbols were also worked onto the light coloured surcoats worn over the Knights armour which protected the wearer from the elements; hence the term coat of arms. The Heralds original building was burnt down in the Great Fire of London in 1666 but it was rebuilt and the Heraldry record keeping of coats of arms for England, Wales, Northern Ireland and the Commonwealth continues today.

                                 

Ian’s carving of a Knight displaying his Crest on his helm along with his Arms on his shield

 

 

 

Heraldic sculptures are often seen as an exciting picture language using stunning images, vibrant design and visual colour, incorporating a glorious mêlée of signs and  symbols which are frequently chosen not only to reflect the life but also the career of the person concerned. Although Heraldry is viewed by many today as an ancient art form, its images are as strong today as they were in the Middle Ages. All over the world Heraldic Arts traditional striking designs of realistic and fanciful creatures are frequently borrowed and turned into successful corporate trademarks and modern logos.

 


 

 

Examples of carved Coats of Arms shown with Supporters:

 A small example of some of the larger bas-relief carved coats of arms produced ‘with’ supporters painted or polished in a range of sizes and style from 18 to 36 inches high.

 

               

 

 

Examples of carved Coats of Arms shown without Supporters:

       

                 

Examples of both wood and bronze Coats of Arms:

 

       

The original wood carving of the Arms with a replica cast in bronze along with on this example the clients carved Crest – painted wooden and bronze Arms  – carved wooden Arms and smaller bronze replica.

          


 

Information about the Artist:

Ian G Brennan has been a professional artist, woodcarver and heraldic sculptor for thirty years and has been commissioned to create many carved coat of arms and crests not only for the College of Arms in London during the past twenty five years but also for both private and corporate clients and also for Nobility and Royalty from all over the World. In 1989 Ian was officially appointed the Sculptor to the Most Noble Order of the Garter and the Most Honourable Order of the Bath and since that time spends an average of five months of each year on a wide variety of commissions in both wood and bronze for the British Royal Household. 

The Heraldic commissions from the Royal Household include carving, painted and gilded all the royal crowns, coronets and knights crests for the Royal Knights, Ladies and Knights of the Most Noble Order of the Garter and Knights of the Most Honourable Order of the Bath, two of the highest and oldest Orders of Chivalry in the World with many of these commissions then being placed on display in Henry V11 Lady Chapel in Westminster Abbey and in St George’s Chapel in Windsor Castle.

Ian’s who’s commissions for the British Royal Family and also overseas Royal families have included creating the Royal crests for HM The Queen’s son’s Prince Andrew; The Duke of York and Prince Edward; The Earl of Wessex along with producing the Royal coronet for HM The Queen's daughter HRH Princess Anne; The Princess Royal and more recently Ian was commissioned to produce the Royal crest and sword for the Queen’s grandson HRH Prince William; The Duke of Cambridge.

These three similar carved and gilded royal crests shown below were for the most recent Royal Knights to be awarded one of the world’s highest and oldest Order of Chivalry; the Most Noble Order of the Garter. These almost identical crests along with the princess’s coronet recognises their seniority within the Royal family joining their mother, The Sovereign; HM Queen Elizabeth II, father Prince Philip; The Duke of Edinburgh, brother Prince Charles; The Prince of Wales and sister Princess Ann; The Princess Royal. 

 

     

The Royal Crests for HRH Prince Charles, The Prince of Wales, HRH Prince Andrew The Duke of York, HRH Princess Alexandra and HRH The Duke of Kent  

 

  

HRH Prince William’s; The Duke of Cambridge’s Royal Crest and Sword being worked on in his studio now on display upon the Prince’s helmet in St George’s Chapel Windsor Castle.

 The Royal Crests for HRH Prince Charles; The Prince of Wales, HRH Prince Andrew; The Duke of York, HRH Princess Alexandra and HRH The Duke of Kent.

 


 

 

Typical Timbers used to carve Crests and Coats of Arms:

 

The timbers used to carve the Coat of Arms are mostly lime wood and occasionally mahogany, teak and oak.

 

The Lime tree which alternate names are Basswood and also known as a Linden tree in the USA.  The lime tree produces a clear tall trunk and is a stately tree which grows in the deciduous forests of Europe, the British Isles, and the USA. It is the tallest broad-leaved tree in Britain. The 'common lime' can live up to 500 years and 'Avenues of lime trees are often found growing alongside the roadsides particularly in the UK. They were originally planted to provide shade in the summer and help prevent snowdrifts in the winter months.  

 

A typical avenue of lime trees

 

 

Lime wood timber when seasoned is white to pale yellow and has a smooth, uniform texture with a soft close grain. It is a light wood with no distinction between sapwood and heartwood. It is strong, stable and resistance to splitting and worm damage. It is an excellent wood for making electric guitar bodies and model building and also for the excellent detail which can be obtained in intricate carving. Lime wood also glues well and polishes to a good natural or stained finish.

Common uses also include wood turning, toys, broom handles, hat blocks, the sounding boards and keys for pianos as well as artist's charcoal. They called the wood lignum sacrum, or sacred wood and during the middle Ages statues of the Virgin Mary were carved from lime wood.  In Germany the tree was thought to bring fertility and prosperity, and was considered a sacred tree, the guardian of life and goddess of fortune, love and truth, therefore the lime tree were considered a tree of peace and it often formed the central meeting place of many villages and rural communities.

 

  

                                     

The timber is first cut into assorted boards and seasoned outside with 1 inch wooden battens evenly placed between each board. The top of the timber stack is then covered to protect the wood from the rain and sun. Seasoning over the years is the controlled process of reducing the moisture content of the timber so air could freely circulate between each board to slowly dry the timber naturally. Once the moisture content of the wood has been reduced to around 15%, the boards are then re-stacked inside to allow them to reduce the moisture content still further.  

 

 


 

 

The Typical various stages of carving a Coat of Arms both with and without supporters: 

 

 

Lime wood 30 inches high 

 

Suitable pieces of selected seasoned timber usually lime wood or mahogany is prepared and when appropriate the separate board are glued together. The outline of the basic design of the Coat of Arms is then lightly sketched upon the face of the timber and using a jigsaw or band saw the outline of the Arms is then produced which is then allowed to settle in room temperature for several weeks before the actual carving process begins.

 

     

The boards are sanded smooth to enable any imperfections in a particular piece of timber that might be found, to be replaced. Over the coming weeks the high point of the carving are left untouched with the remainder being carefully carving away with various carving chisels to the desired depth. Once all the fine detail of the carving has been completed the coat of arms is then sanded smooth and prepared for finishing.

 

 

 

 

         

 

Usually at this stage a photograph of the completed carving is sent to the client via email for approval and once the client is happy with the carving so far a small metal plate for hanging purposes is screwed onto the back.

 

The carving is then carefully sanding down once again and several coats of a wood sealant and then wax polish is applied. If the Arms are to be painted the sealant and polish is replaced with several coats of either enamel or acrylic paint. Once all the finish has been applied photographs are again email to the client for final approval. Once approval for the completed Arms has been received they are ready for packing and shipping.

 

 

     

 

  First two Arms carved from solid oak and then polished – third Arms stained lime wood 

 

 

 


 

 

 

Carving a Coat of Arms - without supporters:-

 

The same process for producing a Coat of Arms without supporters shown above is applied to the Arms shown below which was carved from Teak.

Teak - 15 inches high 

     

Completed Arms -  15 inches high

 

 


 

 

 

Producing a Coat of Arms cast in bronze (hot metal) marble or stone resin:

It is also possible to produce a bas-relief casting of the clients coat of arms cast in marble or stone resin mixture which can then also be painted. Firstly the original drawing of the design would be carved in bas-relief directly various materials including clay, plaster or wood and once completed this original 'master copy' can then be replicated by producing a rubber and plaster mould using this original carving which could then be cast in stone or marble resin which is both strong and durable which can then be painted in the appropriate colours.

Alternatively from this mould a wax version can also be cast from which a bronze can be produced in the art foundry. If the original carving was carved from wooden this original woodcarving ‘master copy’ can then retained and painted or stained and polished. Once the original mould has been made it is then possible to make several replicas.

The process in producing a bronze (hot metal) version is shown further down the page in ‘Casting a bronze shield.

 

     

The Queen Victoria Crest and modern Cunard Logo commissioned for the Grand Lobby of the Cunard Liner Queen Victoria.

marble/resin - 40 inches x 58 inches high - 40 inches wide  x  35 inches high.

For further details and stage photographs showing how both these Cunard bas relief sculptures were produced; please click appropriate photographs.

 

Large Coat of Arms cast in marble/resin

 

     

Further example using marble/resin which is then painted using a quality gilt varnish.

 

 


 

 

 

Carving a Crest from wood

 

   

Sculptor Ian G Brennan along with a variety of commissioned wood and bronze heraldic sculptures. The two particular Crests shown above in Ian’s studio were commissioned for Lord Bingham and former British Prime Minister Sir John Major. The nine other Crests and coronet also shown above were commissioned for the Royal Household.  

 

For further examples of Ian’s Crests please click here

 

 

Once the most suitable pieces of timber had been selected from the stack of timber which has been seasoning for several years the drawing of the crests is scaled up accordingly and a simple outline paper version produced. This paper outline can then be simply moved around the block of wood to find the most suitable part of the timber from which to produce the carving itself; in this example a Beaver crest.

 

 

      

 

A copy of the original coloured design obtained by the client which Ian works from and a selection of seasoning lime wood timber.

 

                                                       

 

         

 

 The crest sanded smooth awaiting the first coat of paint - primer and one of the first coats now added.  

 

Once the white wood primer paint has been added and then allowed to dry, the carving is again finely sanded down before the first coat of the finishing paint is then applied. In this particular crest several coats of 'enamel' paint, usually Humbrol is used which is then rubbed down smooth between coats. Once the final coat of enamel paint has been applied and the paint allowed to harden for a few days before the whole crest is ready to be lightly polished with 0000 wire wool dipped in wax polish.

 

 

 


 

 

                          

 

The Crest for the mountaineer Sir Edmund Hillary commissioned for St George’s Chapel in Windsor Castle.

 

   

 

 

 

A small selection of the forty three Knights of the Garter Crowns, Coronets and Crests carved by Ian G Brennan, including the Crest for Sir Edmund Hillary placed upon the Knights Helmets in St George's Chapel in Windsor Castle.

 

Each of these Royal Crown, Coronet or Crest usually takes Ian between two and eight weeks to produce and are mostly carved from lime wood which Ian then paints and gilds and the sizes range from between 12 - 28 inches high. The Royal Crowns and Coronets are carved with gilded rims set with carved and gilded jewels, or when appropriate for Sovereigns the jewels are coloured. The golden arches Ian makes for many of the different Sovereigns Crowns are fitted with rows of large white or silver carved wooden ‘pearls’ which are placed above either open Crowns or above a carved crimson caps. 

 

 

    

    HM The Queens daughter Princess Anne; The Princess Royal and Ian discussing his latest commissions.  Ian working on The Princess carved Coronet

 

 

  HRH The Princess Royal and HRH The Duke of Gloucester's Coronet and Crest carved by Ian in St George's Chapel Windsor Castle, placed alongside HRH The Duke of Edinburgh and HM Queen Elizabeth II carved Crests.

 

 


 

 

 

The process of commissioning a carved and painted Coat of Arms or Crest: 

Coats of arms and crests are unique to the particular family, company or organisations that they were originally designed for and as such if these arms are commissioned to be carved in two or three dimensional form they can be produced in a combination of different materials including hand carved wood or marble/resin, stone/resin or bronze/resin castings and also the traditional bronze (loss wax) castings.
 
Ian carefully selects each piece of timber to be used for his various carved coats of arms or crests commissions starting from the seasoned blanks of timber which are then brought up to room temperature in Ian's studio ready for work to commence. Timbers such as lime wood and mahogany are mainly uses which enable fine detail to be achieved. Many of the coats of arms, crowns, coronets and crests placed in such historic buildings as The Royal College of Arms, St Paul's Cathedral, Henry V11 Lady Chapel in Westminster Abbey and St George's Chapel, Windsor Castle have been carved from such timbers.
 
When the carving of the crest or coat of arms has been completed and prepared for the finishing coats to be added the client are sent photographs via email for approval. When the client is completely happy with the commissioned crest or coat of arms the final coats of paint will then be added. Each carving is given one coat of primer and then at least two coats of either acrylic or enamel paint. Once the commissioned has been finished photographs are sent to the client for final approval.
 
Once the original heraldic carving has been produced if replicas were required; prior to painting of the Arms a rubber and plaster mould can be made using the original carving as the ‘master copy’ which doesn’t damage the original carving in anyway. Alternatively from this mould a wax version can also be cast from which a bronze can be produced in the art foundry. Once the original mould has been made it is then possible to make several replicas. If the original carving was carved from wooden this original woodcarving ‘master copy’ can then retained and painted or stained and polished.
 


 

The cost of commissioning a carved and painted Coat of Arms or Crest:   

The total cost to produce each coat of arms or crest would be dependent on a number of factors; whether it was to be produced in wood, marble resin or bronze, the size required, the complex nature of the particular design and therefore the time required to produce it; and whether it was to be a carved in a traditional bas-relief or to be produced in a far more three dimensional form, whether the original carving was produced from clay or plaster which is less time consuming than a woodcarving, along with the material cost involved. When the commission have been completed they are signed and dated by the artist.
 
As way of example; the cost to produce a typical individually hand carved and painted wooden coat of arms, without supporters in bas relief at approximately 10 inches high starts from around £795 GBP. These coats of arms are usually created with the details upon the shield raised up and carved in bas-relief not simply painted upon the shield.
 
Method of payment:
 
The normal method of commissioning a coat of arms or crest is when the commission has been confirmed by the client, a 50% deposit is requested with the balance due upon completion. Payment can be made securely on line by debit or credit card using PayPal, or a Direct Bank Transfer or cheque. This would be the total price and includes packing and shipping within the UK. Overseas shipping costs by airfreight would be extra and advised at the time.
 
When the carving of the crest or coat of arms has been completed and prepared for the finishing coats to be added the client are sent photographs via email for approval. When the client is completely happy with the commissioned crest or coat of arms the final coats of paint will then be added. Each carving is given one coat of primer and then at least two coats of either an acrylic or enamel paint usually Humbrol paint. Once the commissioned has been finished photographs are sent to the client for final approval. As soon as full payment has been received the Arms would be packed and shipped to your nominated Address, overseas via air.  
 
For further details and an individual quotation; please contact Ian G Brennan at ian@heraldicsculptor.com 
 


 

Producing a Bronze Heraldic Shield and Coat of Arms:

 

The various stages of producing a heraldic shield or coat of arms cast in bronze.

 

The original 16 inches high shield carved from wood

 

It is also possible to make replicas version of the Arms cast in the traditional bronze castings (hot metal). The design of the shield on this occasion was first carved from wood and then the surface of the carved shield as it was to be finished with paint, was sealed with a coat of primer to prevent the rubber mould sticking to the woodcarving. The original wood carving, which is not damaged during the moulding process, is then cleaned up and the coats of either paint or wood sealant can then be applied to finish the carving ready for display.

Within this rubber mould melted wax is painted or swilled against the inner surface of the flexible rubber mould to the desired thickness required for the finished metal casting. When the wax has cooled the hollow wax replica of the original sculpture is carefully removed from the rubber mould and the 'runner system' or 'tree', which will eventually channel the molten bronze into the sculpture is applied to the wax version of the sculpture.   The completed wax shield is then attached to a wax ' tree' used for the casting process and all the necessary runners and risers required are attached, the whole potential wax shield and ‘tree’ is then coated with a ceramic shell which is then pre heated in an oven to around 1300° centigrade. Once the bronze is melted in a high-frequency induction furnace it is poured into the hot shell enabling the bronze to flow into all the detailed sections. After solidifying and cooling the ceramic shell is broken away from the bronze cast and the castings are cut away from the tree. 

The remaining larger pieces of the ceramic shell has then to be cleaned away from the sculpture by tapping the bronze tree section of the sculpture with a hammer, the remaining smaller pieces of ceramic can then be removed by sand blasting. Hours of careful fettling is then required to clean up and finish the bronze heraldic shield.

 

 

      

The original 16 inches high shield carved from wood and on this occasion the bronze shield was required to be painted in its correct heraldic colours, alternatively if a natural bronze patina is required this can be also be produced.

  16 inches high (46 cm)

 

   

The original carved oak coat of arms, alongside the moulded wax replica being prepared for casting in bronze.

 

For further details about commissioning your own Coat of Arms or Crest

please contact Ian G Brennan at :-

  ian@heraldicsculptor.com

 

 

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